機箱機櫃鈑金加工過程詳解
發布時間:2024-12-07 來源:https://www.zhengyangdl.com/ 瀏覽量:
機箱機櫃鈑金加工是使用多種不一樣的製造方法將金屬板成型為(wei) 所需形狀的過程,包括切割、折彎、焊接到表麵處理、組裝等很多步驟。通常,從(cong) 機箱機櫃鈑金到金屬產(chan) 品的過程要從(cong) 製圖開始,製圖完成後,經過鈑金製造過程,製成各種各樣的零件。
Chassis and cabinet sheet metal processing is the process of forming metal plates into the desired shape using various manufacturing methods, including cutting, bending, welding to surface treatment, assembly, and many other steps. Usually, the process from chassis and cabinet sheet metal to metal products starts with drawing, and after the drawing is completed, various parts are made through the sheet metal manufacturing process.
激光切割
laser cutting
鈑金設計製造
Professional sheet metal design and manufacturing
激光切割是切割機箱機櫃板材的,這是一種非常快速而精確的切割方法,並且不受模具的限製,如圖1.5mm的板材,切割出來平整光滑無毛刺。
Laser cutting is the preferred method for cutting chassis and cabinet boards. It is a very fast and precise cutting method that is not limited by molds. As shown in Figure 1.5mm, the board is cut flat, smooth, and free of burrs.
數控轉塔衝(chong) 床
CNC turret punch press
鈑金設計製造
Professional sheet metal design and manufacturing
衝(chong) 壓是在鈑金行業(ye) 中切孔的另一種方法,利用金屬衝(chong) 頭衝(chong) 擊板材打孔,適用於(yu) 大規模生產(chan) ,遇到圓孔、多孔等規律形狀的話,數控轉塔衝(chong) 床使用模具衝(chong) 壓能快速實現。
Stamping is another method of cutting holes in the sheet metal industry, which uses a metal punch to impact the sheet metal and punch holes. It is suitable for large-scale production. When encountering regular shapes such as circular holes and multiple holes, CNC turret punching machines can quickly achieve them using mold stamping.
折彎
Bending
鈑金設計製造
Professional sheet metal design and manufacturing
由於(yu) 折彎的複雜性,這可能是機箱機櫃鈑金加工金屬製造中困難的步驟,工程師必須對金屬的彎曲屬性非常熟悉。
Due to the complexity of bending, this may be the most difficult step in metal manufacturing for chassis and cabinet sheet metal processing, and engineers must be very familiar with the bending properties of metals.
焊接
welding
鈑金設計製造
Professional sheet metal design and manufacturing
焊接工藝是根據產(chan) 品的生產(chan) 性質、圖紙和技術要求,結合現有條件,將切割、折彎後的鈑金件進行焊接成箱體(ti) 。
The welding process is based on the production nature, drawings, and technical requirements of the product, combined with existing conditions, to weld the cut and bent sheet metal parts into a box.
噴塑(表麵處理)
Spray coating (surface treatment)
鈑金設計製造
Professional sheet metal design and manufacturing
焊接成型的箱體(ti) 在進行試裝後轉序到噴塗車間進行粉末噴塑。
The welded box body is transferred to the spraying workshop for powder coating after trial assembly.
粉末噴塑是將靜電粉末塗料噴塗到工件上,在靜電作用下,粉末會(hui) 均勻吸附於(yu) 工件表麵,再經過高溫烘烤形成終的塗層。
Powder coating is the process of applying electrostatic powder coating onto a workpiece. Under the action of static electricity, the powder is uniformly adsorbed onto the surface of the workpiece, and then baked at high temperatures to form the final coating.
噴塑後的產(chan) 品表麵防塵防水,其附著力、耐腐蝕、耐老化等方麵優(you) 於(yu) 噴漆工藝,適合戶外各種惡劣環境。當沒有特殊要求時,它是的表麵處理方法。
The surface of the product after spraying is dustproof and waterproof, and its adhesion, corrosion resistance, aging resistance, and other aspects are superior to the spray painting process, making it suitable for various harsh outdoor environments. When there are no special requirements, it is the preferred surface treatment method.
打印
鈑金設計製造
Professional sheet metal design and manufacturing
部分機箱機櫃在噴塑完成後會(hui) 直接轉序到組裝進行裝配,但也有部分需要印LOGO或者圖案的,需要轉序到打印室進行打印。
Some chassis and cabinets will be directly transferred to assembly for assembly after spraying, but there are also some that require printing logos or patterns and need to be transferred to the printing room for printing.
UV平板打印機在工業(ye) 打印機中可謂是一匹黑馬,相比傳(chuan) 統的絲(si) 印工藝,其功能十分強大:無需排版,可以適應不同大小件打印,一次成型,圖案美觀清晰,防曬防水,重要的是無異味。
UV flatbed printers are a dark horse among industrial printers. Compared to traditional screen printing processes, their functions are very powerful: they do not require typesetting, can adapt to printing of different sizes, can be molded in one go, have beautiful and clear patterns, are sun resistant and waterproof, and most importantly, are environmentally friendly and odorless.
數控點膠
CNC glue dispensing
鈑金設計製造
Professional sheet metal design and manufacturing
數控點膠與(yu) 傳(chuan) 統人工貼條相比,粘接牢固,表麵光滑美觀,一次成型無接縫,附著力強,彈性好,防水防塵。
Compared with traditional manual adhesive strips, CNC glue dispensing has firm adhesion, smooth and beautiful surface, seamless one-time molding, strong adhesion, good elasticity, waterproof and dustproof.
裝配
assembling
鈑金設計製造
Professional sheet metal design and manufacturing
機箱機櫃成品一步就是裝配了!所有的鈑金件都已準備就緒,將其組裝起來就好了! 本文由 山東(dong) 機箱機櫃 情奉獻.更多有關(guan) 的知識請點擊 https://www.zhengyangdl.com 真誠的態度.為(wei) 您提供為(wei) 的服務.更多有關(guan) 的知識我們(men) 將會(hui) 陸續向大家奉獻.敬請期待.
The final step in the production of the chassis cabinet is assembly! All the sheet metal parts are ready, just assemble them together! This article is dedicated by Shandong Chassis Cabinet For more related knowledge, please click https://www.zhengyangdl.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
熱門產(chan) 品 / HOT PRODUCT
新聞 / NEWS RECOMMENDATIONS